August 24, 2010

I flew to Nashville to give myself a mini-vacation and to get on the endangered species of a bird, the DC-9-40. It was pretty cool to get on one of seven remaining aircraft in the world. I got to fly one of four remaining DC-9-30s on the leg back. It brought me back to my days of being 18 years old, pre-Riddle and doing what I did best and loving every minute of it.I start my final chapter at Embry-Riddle on Tuesday. It is kind of scary actually. I remember walking through the doors as a freshman trying to find every loophole to drop out and go back to flying 7 days a week, but now it’s here and I’m not sure I’m ready.

I found a lot of people I care about here and people who care about me (or they would have let me drop out and not finish my education).Further, when I went to Oklahoma, I was surrounded by employers who were very impressed with my photographic memory of accidents past, specific safety-related events and ideas for ways to improve safety. So I think that my education paid off at Embry-Riddle and I will be put into a position where I cannot only say that I did something to help change, I think I’ll actually achieve it.

Speaking of change, Friday the 27th will be four years since Delta Connection Flight 5191 impacted the ground during its takeoff role. Within four years of the accident I will be a college graduate in the field that was inspired after this accident. I can’t believe that the time just kept marching on and I am four years older and wiser.On the 26th I will be flying out to Kentucky with a friend who works for Comair and he will be working the 0600 departure back from Lexington to Atlanta on the 27th. It will be a mirror of the accident flight four years earlier, but it was something he needed to do for himself, and he asked me if I would tag along for moral support. The one thing that we were talking about was how back in 2006, on the 26th, flying seemed fun, safe, and a way of life, but on the 27th we woke up, and it had all changed.

August 16, 2010

Hi again! It’s my last month here in Germany. I think I’m ready to be back in the U.S. by now. I’m sorry to say that this entry won’t have pictures because this week is a company shut down week at MTU so I’m actually sightseeing now in the Czech Republic for the week and I don’t have my computer with me. I’m also typing this in notepad (on the guest computer at my hotel), so hopefully I won’t make any spelling errors.

Of course this month I’ve been getting more work than ever and I’ve been actually more on the shop floor than anything discussing drawings with the machine operators. I’ve been upgrading some of the older drawings and that means completely using UniGraphics to change the layers of everything to MTU’s standard system. Because the machine operators don’t actually need all the dimensions of the part (most are there for the inspectors), any useless dimensions for them go on a specific layer, which is hidden on the shop floor version of the drawing. So I’ve needed to check all the dimensions with them and have them figure out what they need.

Last week though I actually got a really great surprise. An engineer in my office arranged for me and the other intern in our office to have a tour and explanation of the EJ200 jet engine. MTU Munich is responsible for assembling the EJ200 engine for all of the German military’s Eurofighter jets and MTU manufactures all High Pressure Compressor (HPC) and Low Pressure Compressor (LPC) sections for every Eurofighter jet. The Eurofighter is a massive joint effort between Italy, German, England, France, and I forget if there are others involved. Each country manufactures components for the EJ200 (Italy’s Avio makes the gearbox for the engine, Germany’s MTU makes the HPC and LPC sections, etc) and assembles and maintains its own Eurofighter EJ200 engines (because I imagine France wouldn’t want Germany assembling its military engines, etc (though MTU does a good job at it)). A German military officer who spoke excellent English showed us where they perform maintenance on the engines and where they assemble the engine parts.

He was an engineer too actually, so as he was showing us the various parts of the engines he was explaining aspects of the engine design. MTU actually has impacted and helped improve the design significantly because of its unique ability to manufacture “blisks”. Blisks are just “bladed disks”. In conventional aircraft engines the disks and blades are manufactured separately and fitted together afterward. MTU has refined several techniques to attach the blades directly to the disks, which saves a significant amount of weight.

It was a lot of great information and the officer explained everything from avoiding harmful harmonic resonance to thermal bowing with the EJ200. Then he took us over to where they test the EJ200 engines and arranged for us to see a test the next morning. Seeing the EJ200 test was great. The best part, of course, was seeing the flames shoot out of the back of the engine during the few seconds that the afterburner was being tested, but the rest of the test was interesting too.

The MTU person responsible for all EJ200 tests was there and he was explaining even more about the engine and the test. He took us outside to see the length of the building because even though the length of the engine is only 4m, the afterburner flames shoot 50m out so the testing building actually extends about 60m from where the actual testing takes place (unfortunately though the window in the observation room doesn’t let you see the whole thing). Last week also was the last week for the other American intern, the other intern in my office and the two Canadian interns that I had made friends with here, so my last week at MTU I’m pretty much on my own (it’ll be just like my first weeks at MTU, fun).

So last week I got to attend the presentations of the two Canadian interns, in which they presented the accumulation of their work here at MTU (I don’t have to do one, it’s only their department that required them to). They were working more on design (which is actually more what I’m interested in) so they were working on MTU’s main project with Pratt and Whitney, the Geared Turbo Fan (GTF) engine. The GTF engine is one of the two “future engine” technologies, with the other being Rolls Royce’s Open Rotor engine. The GTF engine has a gearbox that allow the fan and the LPC to operate at speeds independent from each other so that each can operate at their optimal speed.

The presentations were on the work they had done for the GTF program. It was almost like being back in school, a Powerpoint and a lecture with some crazy math equations and figures. As for other things I’ve been up to this past weekend me and my fellow interns were in Nuremburg, a medieval town about an hour’s train ride from Munich. We went and saw the castle there and just had fun wandering around the town. It’s amazing how well everything was preserved there…I think I’ll wait until next week to talk about the Czech Republic so for now I’ll end it here (someone else is waiting to use the computer so…). Sorry again for the short and abbreviated entry again, but I explained the important stuff I think the rest is just traveling which I can get into more next time. Can’t wait to get back to the States!

August 10, 2010

Welcome back! Hope everyone’s summer is going well. For all of you getting ready for orientation it will be a great time and for all coming back for classes, well you know the drill already!

My internship at the Prosecutor’s Office has really proved to be an exceptional experience! For one, I was able to take a tour of the Ocean County Jail last week. For any of you that watch the Jersey Shore television show, this is the jail that they take one of the cast members to in the first season. In addition to seeing the jail, and feeling extremely unwelcome by the inmates there, I was able to see “Pauly D” of the Jersey Shore, while on a ride-along with the Sea Side Heights Police Department. The cast member “Snookie” was also arrested the Friday night I was there. Even though I was not involved at all with these people, I still thought it was pretty cool to have “been there.” Going back to the topic of jail, I am not sure how many of you have been to jail (hopefully none), but it really is an awful place. No matter how many T.V. shows you may have seen, or stories you have heard, nothing can replicate the shear feeling of being inside a jail. Typically people avoid places of high crime where criminals live during their daily lives, but in jail, this is the home to many of those criminals. Aside from the whistling, the sneers, cursing, yelling, etc. the jail was a great educational experience.

The other major highlight of my past two weeks was being able to do a ride along with the New Jersey State Police. Thankfully my boss was able to set up the NJSP taking me out and showing me the “ropes” at Troop D, which covers the Turnpike. For a link to the NJSP Troop Map, click here. In addition here is also a picture of me standing with a State Police patrol car. I know some people may be saying, “that’s corny” or “who cares – it’s a car?” But for me, this is like being with a celebrity or famous athlete. Being a state trooper is the type of thing I dream about. It may be strange, but it’s me! I also attached an action picture for all you too see. Without going into details the trooper and I responded to a medical emergency, within his zone. After finishing up the ride along with the State Police I knew that this is the job/profession I want to be in. Unfortunately the NJSP has not been hiring, but I am willing to wait until they commence hiring again.

That’s about it for this issue. Tomorrow is the last day of my internship with the Prosecutor’s Office so this will be the last report to you all on that subject matter. Maybe the school will allow me to keep reporting and writing these journals, maybe not. The choice is yours. If you would like to hear more from me please email myself and I will forward the email onto the appropriate persons. I would like to hear from you all either way rather good, bad, or just any type of question. Until next time, stay safe.

August 8, 2010

I went out to Oklahoma City and went to the FAA Cabin Safety Research facility and worked on some interesting projects with airline professionals from all over the world. We did evacuation drills and saw that even the most experienced in the industry still have trouble evacuating a smoke filled aircraft. The fire exercises were the most difficult for me emotionally though. The flight attendant trainers made an interesting comment. “This is a step up from initial” I nodded and we talked to the FAA facilitator. She told us that this is a better simulation of an actual crash. I definitely have a new respect for smoke inhalation victims after doing this exercise. As I exited the aircraft and saw the light, and fresh air, I needed a second to recover. The rest of the night was a little difficult for me as well. The next day we did fire exercises to test the effective use of the flight attendant vs. fires. Later that night we all went into downtown Oklahoma City and did some of the touristy stuff such as boat tours and local restaurants. We had such as great time together. I would have to say though that the pool day was the best. The life raft drills were the best to show how flight attendants and passengers really need to work as a team to make sure that no one falls overboard or gets out the plane. I loved my “Crew” for the week and it was so hard to leave them. Luckily, I impressed the crowd with my ability to counter argue anything that was thrown at us by being able to photographically layout any accident or piece of information from research that was thrown at us. In the end it looks like I will have an internship lined up in a cabin safety-related field to better educate the future of flight attendants forever!

All I can say is sometimes you cannot help it, the action gets to you and you can’t tell the difference between reality and research or simulation. You start to believe that the events unfolding around you are real, the sounds of screeching metal, the smell of fire and burning furnishings, and the sounds of the screaming. You can forget how scary a deceleration process and post crash environment can be and there’s only one thing you can do…fasten your seatbelt!